Factors Affecting Cooling Rates of Welds and Heat Affected Zones

Different ways to manage the rate of cooling

Our next article will discuss a question we are asked quite often: Can we eliminate preheating before welding?   Preheating is necessary to slow the cooling rate down after welding which in turn avoids excessive hardening of the weld and heat affected zone.  Eliminating preheat can lead to hydrogen induced cracking and catastrophic failure.  A […]

How to Weld Quenched and Tempered Steels

It is often incorrectly assumed that quenched and tempered (Q&T) steels are hard to weld or even completely unweldable.  This assumption is inaccurate as most Q&T steels have great weldability.  However, extreme care must be taken to prevent cracking or loss of certain mechanical properties.  A very common quenched and tempered steel is ASTM A514.  […]

What is Waveform Control and How It Improves Welding

Waveform control is the ability of a welding power source to affect heat input, droplet shape and size, penetration, bead shape and toe wetting by the use of microprocessor controls which manage the welding output.  Advances in waveform control technology over the past two decades have provided the ability to weld tough materials successfully.  One […]

Should Heat Input Always Be Kept As Low As Possible?

Many ‘experts’ in the welding industry talk about high heat input as something that should always be avoided.  Unfortunately, this is not good advice.  High heat input can be detrimental in many cases, but other times we want to have higher heat input. Heat input is directly related to amperage and voltage and inversely related […]

How To Calculate Heat Input From Welding

The vast majority of fabricators are not typically concerned with heat input. For the most part this is OK. But when you are welding on materials whose microstructure can be significantly affected by welding procedures it is important to know about heat input. The reason why heat input is critical in certain applications is because […]