What is Stress Relieving and Why We Need It

Stress relieving is a form of post weld heat treatment. In stress relieving we heat a material to a specific temperature; hold it at this temperature for a specified amount of time in order to reduce or eliminate residual stresses; and then cool it at a slow enough rate to prevent these stresses from redeveloping. […]

Effects of Voltage on Weld Quality

Voltage is one of the most important variables in a welding procedure.  It is also one that is sometimes misunderstood.  You may ask five welders what effect voltage has on a weld and you may get five different answers.  This is because voltage can do a lot of things, some good and some bad. Understanding […]

Welding Engineering Topics for Non-Welding Engineers

Today we are faced with a tremendous shortage of welding professionals.  This includes welders, fitters, cutters, inspectors, supervisors, robotic technicians and welding engineers to name a few.  Although every fabricator can benefit from having a welding engineer on staff, most welding engineers tend to work in specific industries such as Oil & Gas, Aerospace, Automotive […]

How to Weld Abrasion Resistant – AR – Plate

Abrasion resistant (AR) steel plate is used in applications requiring abrasion and impact resistance.  It is alloyed with high levels of carbon in order to attain high levels of hardness through the quenched and tempered process.  AR plate is primarily used in conveyors, buckets, dump liners, construction attachments, grates, body armor and ballistic plates. AR […]

How to Become a Certified Welding Inspector

A career as a Certified Welding Inspector (CWI) can be very rewarding.  This certification, which is awarded by the American Welding Society, carries a lot of weight both nationally and internationally.  The main responsibilities of a CWI is to make sure that welding operations are manufacturing products that comply with specified welding codes and standards. CWIs essentially are expected […]

7 Ways To Control Distortion in Welding

Distortion is a nasty problem we experience in welding.  Understanding what causes distortion is important in order to be able to minimize or eliminate it completely.  There are physical and mechanical properties that affect distortion susceptibility of materials.  To learn more about this you can read 4 Material Properties That Affect Distortion. As fabricators we hardly […]

5 Common Mistakes Made Welding Stainless Steel

Most types of stainless steels have good weldability and can be welded with all arc welding processes (GMAW, FCAW, GTAW, SMAW and SAW).   Stainless is used in many different applications for its strength, abrasion resistance and corrosion  resistance.  Unfortunately, many assume it can be welded just like carbon steel. In fact, this is the first […]

Importance of Implementing a Specification for Weld Quality

Understanding the basic components

If you have been reading our articles for some time you know how strongly we feel about having documented welding procedure specifications which have been qualified by testing or prequalified in conformance with code requirements. Yet when we recommend that these very important documents be developed and used in production we get a lot of […]

How to Weld Quenched and Tempered Steels

It is often incorrectly assumed that quenched and tempered (Q&T) steels are hard to weld or even completely unweldable.  This assumption is inaccurate as most Q&T steels have great weldability.  However, extreme care must be taken to prevent cracking or loss of certain mechanical properties.  A very common quenched and tempered steel is ASTM A514.  […]

7 Ways to Eliminate Porosity in Your Welds

Porosity is a weld discontinuity that is not as detrimental to structural integrity as cracks, undercut, overlap and lack of fusion. However, it is unsightly and when painted it becomes an eye sore. Because it does not have sharp ends, porosity does not propagate like a crack. The reason for limits to the amount of […]