The Importance of Accurate Documents to Support Welder Qualifications

When it comes to precision welding and fabrication, it only takes one wrong document to cause a major problem.  Still, many companies operate by the motto: “if it ain’t broke, don’t fix it”.  Assuming you have incredible attention to detail and a lot of luck, that approach might work for a while.  That’s why companies […]

How to Keep Welder Qualifications Active

There is a misconception that welder qualifications are only good for six months.   This is not accurate.  Most codes state that welder qualifications may lapse if the welder is not engaged in a given process for which he or she is qualified for a period exceeding six months. This means that as long as the […]

3 Methods To Keep Track of WPSs, PQRs & WPQRs

Not having a good system to keep track of qualification documents can cost you a lot of money

Keeping track of welding procedure specifications (WPSs), procedure qualification records (PQRs) and performance qualification records (WPQRs) can become a tedious task.  A simple WPS and PQR may not seem like much, but a medium to large contract may require you to qualify 5-10 welding procedures procedures along with 15-20 welders. If this is the case […]

Dangers of Using Prequalified Welding Procedures

Using prequalified welding procedures is a great tool provided by AWS D1.1 which can save time and money.  To learn about these advantages read “Benefits of Using Prequalified Welding Procedures.” However, you must be careful and have a sound understanding of Clause 3 of the Structural Welding Code for Steel – AWS D1.1.  Some of […]

7 Ways You Are Violating Welding Procedures And Don’t Know It

Good intentions are not enough - Check Everything!

Some welding shops can weld however they want and don’t have to comply to any  standard or code.  On the other hand, some manufacturers have to meet and follow stringent requirements  and follow specific codes such as AWS D1.1, API 1104 or  ASME Section IX.  The development of welding procedures is not an art, at […]

What Changes To A WPS Require Requalification

Normally the posts on our blog are inspired by questions frequently asked by customers.  Unfortunately, the question above is not asked that often, but it should be.  A welding procedure specification (WPS) is a set of instructions that if followed to the letter, insure a sound weld.   A WPS will typically provide ranges rather than […]