Abrasion-resistant (AR) plate is a quenched and tempered steel designed for extreme wear and impact resistance, commonly used in mining, construction, and heavy equipment applications. Its high hardness makes it ideal for components like buckets, liners, and body armor, but also makes welding challenging due to the risk of hydrogen-induced cracking. Successful welding of AR plate requires strict control of hydrogen, heat input, and residual stress. Key practices include using low-hydrogen consumables, proper preheat, slow cooling, undermatching filler metals, minimizing restraint, and peening between passes. Following these guidelines helps maintain the plate’s wear resistance and ensures strong, crack-free welds.