Why demand for aluminum welding is increasing

The ability to develop welding procedures for aluminum and aluminum alloys coupled with the ability to weld these alloys is becoming even more important for fabricators. Whether it is a job shop producing different products every day or a firm that specializes in a single product, the ability to fabricate out of aluminum is necessary. […]

6 Factors That Lead to Cracks in Aluminum Welds

Welding aluminum should not be complicated.  That is, if you are welding 6061-T6 (very common) with ER5356 or ER4043 filler metal.   Although this alloy is still susceptible to cracking, other aluminum alloys are much more prone to cracking. Below are 6 factors that affect cracking susceptibility when welding aluminum alloys.  Thermal stresses: Aluminum has […]

Protecting Your Eyes from the Welding Arc: Welding Shade Numbers and Safety Glasses

Have you ever had your eyes burned by the welding arc rays? Was it because you didn’t wear safety glasses at work?  Or did you weld without a welding helmet?  Regardless of the reason, if you got an arc burn you better be ready for a very unpleasant night.  If you burn your eyes at […]

Characteristics of Aluminum That Affect Weldability

If you have welded aluminum you know that it behaves considerably different than steel.  Other than the strength difference and general appearance, there are four physical characteristics of aluminum that make it weld completely different than steel.  These are: High thermal conductivity High solidification shrinkage High hydrogen solubility Oxide coating When welding aluminum it is […]