7 Reasons to Consider Stick Welding Over Other Processes

Shielded metal arc welding (SMAW), or what is commonly referred to as “stick welding,”  is one of the oldest welding processes.  Despite being one of the first welding processes developed, it remains one of the most  used welding process worldwide.  If you have been working in a fabrication shop for years  using advanced GMAW (mig) […]

3 Ways to Improve Out of Position Welding

Welding out of position does not need to be overly complicated.  It does present a challenge, especially for inexperienced welders, but there are things we can do to make this go well for everyone.  When we talk about out of position welding we mean welding vertical up or overhead.  Vertical down is also out of […]

What is Waveform Control and How It Improves Welding

Waveform control is the ability of a welding power source to affect heat input, droplet shape and size, penetration, bead shape and toe wetting by the use of microprocessor controls which manage the welding output.  Advances in waveform control technology over the past two decades have provided the ability to weld tough materials successfully.  One […]

How to Calculate Deposition Rate for Solid Wires

A common question that is asked when manufacturers are trying to determine costs associated with welding is: How many pounds of wire can I deposit per hour? Or, how many pounds of wire can I deposit at a specific amperage or wire feed speed?   There are charts to help you determine this, but it’s always […]

Deposition Rate by Wire Type

A common question in the field is which wire type will provide the best deposition rate.  In one of our earlier posts “Calculating Deposition Rate for Solid Wires” we discussed deposition rates strictly for solid wires.   Here we will talk about deposition rates across wire types – mainly solid wire, metal-cored wire and flux-cored wire.   […]