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3 Ways to Improve Out of Position Welding

Welding in out-of-position scenarios like vertical up or overhead presents challenges due to gravity, often forcing welders to use colder, slower techniques that can compromise fusion. To combat this, the ideal solution is to reposition the part for flat or horizontal welding whenever possible, significantly increasing quality and speed. If repositioning isn't feasible, using welding processes that produce slag, such as FCAW or SMAW, provides a "shelf" to support the molten puddle, allowing for higher deposition rates and better quality. Alternatively, employing pulsed welding machines enables higher wire feed speeds and even spray transfer out of position by rapidly alternating between high and low amperage for penetration and quick solidification.

6 Challenges When Increasing Deposition Rates

Want to boost welding productivity? Increasing your deposition rate is one of the most effective ways—but only if done right. This post explains the difference between melt-off and deposition rate, how higher deposition leads to faster travel speeds (and real time savings), and the common mistakes that sabotage these gains. Learn how to avoid costly errors, why simply turning up the amps isn’t enough, and how training and proper welding procedures can unlock major efficiency improvements in your shop.