8 Common Mistakes Made When Using Prequalified Welding Procedures

Before getting into today’s topic we wanted to make you aware of a new resource we are creating and which will be available soon.  Prequalified Welding Procedures for Steel Fabricators will provide a list of prequalified procedures written in conformance with AWS D1.1 Structural Welding Code which can be used in the fabrication of carbon […]

AWS D1.1 Prequalified Welding Procedures

Prequalified WPSs for GMAW, MCAW, SMAW, FCAW & FCAW-S

Prequalified welding procedures must adhere to the strict requiremnts of the welding codes which permit their use.  AWS D1.1 Structural Welding Code (Steel) is one that allows their use.  Prequalified WPSs are exempt from testing becasue there is reasonable assurance that as long as all the requirements are met the deposited weld will be sound […]

5 Common Mistakes Made When Estimating Welding Costs

Read this before you bid on a welding contract

When bidding jobs several fabricators end up calculating their costs associated with welding and then double that number to be safe. In some cases, that isn’t even enough. It is important to have a clear understating of how to translate the amount of welding to be done to actual manufacturing costs. One of the biggest challenges is that rework and overwelding is […]

What is a Prequalified Welding Procedure Specification

A prequalified welding procedures specification is a welding procedure that is exempt from the qualification tests required by a code or standard. Not all codes provide the user with the advantage of using prequalified welding procedures. Some that do are:   AWS D1.1 Structural Welding Code – Steel AWS D1.3 Structural Welding Code – Sheet […]

7 Tests to Qualify Welding Procedures

The qualification of welding procedures is necessary to ensure that the selected welding parameters can produce sound welds.  Qualification typically involves a combination of destructive and nondestructive testing.  When a particular code, such as AWS D1.1 or ASME Section IX is used, the code will dictate the type and numbers of tests necessary in order […]

Why You Must Have Welding Procedure Specifications

Our previous article discussed the importance of having a specification for weld quality.  In this article we’re talking about the importance of one of its basic components: Welding Procedure Specifications (WPSs). Many fabricators don’t have WPSs. They rely in the experience of their welders to select the right parameters.  As much as we want every […]