4 Material Properties That Affect Distortion

Welding can present many challenges, a common one being distortion.  The Procedure Handbook of Arc Welding defines distortion in a weldment as the result of the non-uniform expansion and contraction of the weld metal and adjacent base metal during the heating and cooling cycle of the welding process.  It is extremely difficult to predict distortion […]

Understanding the Skills Gap

Challenges and Opportunities

If you work in the manufacturing industry you have heard of the Skills Gap. This refers to the current and growing shortage of skilled workers in the manufacturing sector. This problem is not isolated to the United States, this is a worldwide problem. There are several numbers thrown around, these are all estimates, but they […]

7 Causes of Spatter and How to Eliminate It

Mig welding is characterized by sparks and spatter flying all over the place. It looks great on movies, but when we are doing the welding we realize spatter is a bad thing. It creates more work by increasing clean up time, it wastes material, and it can burn you if you are not wearing the […]

Deposition Rates for Stick Electrodes

Although most people may believe that stick welding is antiquated and a bone-headed choice for a welding process, this is simply not true. It is true that in production welding, especially in a controlled environment like a fabrication shop, the use of stick welding is typically a big mistake due to its low efficiency, extremely […]

Setting SMART Goals

Regardless of our profession we all have goals.  As 2015 approaches this is a great time to review our progress towards goals we have set in the past.  If we have not sat down before to state our goals now is a good time.   A great template to follow is the SMART goals template.   A […]

How To Know If You Are Wasting Shielding Gas

Most manufacturing facilities use  1.5 to 3 times as much shielding gas as they should.  The reasons for this can be found in a previous post: Control Your Shielding Gas Usage. Before doing all the checks to see if you have leaks or other problems there is a simple way to get an idea of whether or not […]

Welding Industry Acronyms

If you are involved in the welding industry you are constantly surrounded by all sorts of acronyms.  Below is a list of the most commonly used abbreviations in our industry. ABS         American Bureau of Shipping AC          Alternating current AlSl         American Iron and Steel Institute. AL            Aluminium AMP      Amperes (measure of current) ANSI      American National Standard Institute. […]

5 Major Non-destructive Testing Methods

We all have probably heard about destructive testing in welding.  After all, those of us who are certified welders or work at a place that needs to certify welding procedures, have at one time or another heard about a bend test, or a charpy v-notch test.   However, there are several types of non-destructive testing available.  […]