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How to weld abrasion resistant plate
How to Weld Abrasion Resistant Plate

Abrasion-resistant (AR) plate is a quenched and tempered steel designed for extreme wear and impact resistance, commonly used in mining, construction, and heavy equipment applications. Its high hardness makes it ideal for components like buckets, liners, and body armor, but also makes welding challenging due to the risk of hydrogen-induced cracking. Successful welding of AR plate requires strict control of hydrogen, heat input, and residual stress. Key practices include using low-hydrogen consumables, proper preheat, slow cooling, undermatching filler metals, minimizing restraint, and peening between passes. Following these guidelines helps maintain the plate’s wear resistance and ensures strong, crack-free welds.

Successful High Carbon Steel Welding: Techniques, Processes, and Filler Metal Selection

This second installment in our high carbon steel welding series dives deep into the specific welding processes and filler metal strategies essential for success. We explore the advantages of SMAW with low-hydrogen electrodes, the precision of GTAW, and the controlled heat input benefits of GMAW for these challenging materials. A key focus is on the critical decision of undermatching filler metal strength to enhance ductility and crack resistance, alongside the indispensable role of low-hydrogen and specialized austenitic stainless steel fillers. Mastering high carbon steel welding requires not only the right tools but also precise techniques like heat input control, optimal travel speed, and multi-pass welding to minimize defects and ensure robust joints.

How to Weld High Carbon Steels: A Comprehensive Guide for Fabricators

Welding high carbon steel can be a real headache, but it doesn't have to be. This first post in our series breaks down what makes low, medium, and high carbon steels different and why high carbon steel is so prone to cracking during welding. We'll lay the essential groundwork for success, covering crucial steps like meticulous material preparation, the power of preheating, and initial considerations for filler metal selection. Get ready to transform your understanding and tackle these challenging materials with confidence.

The Reason Behind AWS D1.1 Minimum Fillet Weld Sizes

This blog post dives deep into a seemingly simple topic: minimum fillet weld sizes. You'll discover why the common belief that these sizes are just about strength is actually incorrect. Learn the real metallurgical reason behind these design rules (found in codes like AWS D1.1 and AISC 360-16): preventing embrittlement and costly hydrogen-induced cracking from rapid cooling, even in low carbon steels. We'll also cover crucial details like welding dissimilar thicknesses and the requirement for single-pass welds for these minimums. Finally, understand how this overlooked aspect connects to the widespread and expensive problem of overwelding in our industry.