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8 Ways to Increase Welder Efficiency

Skilled welders are a valuable asset—but too often, their time is wasted on non-welding tasks. In this post, we break down 8 proven ways to increase welder efficiency and get more value from your team. From smarter fixturing and better equipment maintenance to choosing the right welding process and consumables, these practical tips will help your shop boost productivity without burning out your welders. If you’re serious about improving throughput and lowering costs, this article is a must-read.

GMAW Mode of Metal Transfer Globular Mig FCAW
Modes of Metal Transfer: Globular

Globular transfer is a GMAW and MCAW mode of metal transfer that occurs at higher current and voltage levels, producing large, irregular droplets that are pulled into the weld puddle by gravity. This article explains how globular transfer differs from short circuit transfer, the variables that control it, and why it generates significant spatter and an unstable arc. While globular transfer allows for higher heat input and the welding of thicker sections, its limitations often outweigh its benefits in production environments. Excessive spatter, poor arc consistency, and positional limitations make it a mode that is typically tolerated rather than intentionally selected. Understanding globular transfer helps welders and engineers recognize when it is occurring and why alternative transfer modes are usually preferred.