6 Challenges When Increasing Deposition Rates

It is not a secret that increasing our deposition rates, measured in pounds per hour (kg per hour in metric units), can result in increased productivity. Deposition rate is the rate at which we are depositing weld metal.  It is different from the melt-off rate. Melt-off rate is the rate at which we consume our […]

Welding Procedure Development: Selecting Welding Parameters

When writing a welding procedure one of the most critical steps is selecting our welding parameters. This means determining the appropriate amperage and voltage as well as other critical aspects that the welder must adhere to such as travel speed and travel and work (transverse) angles.  What follows is an explanation as to the importance […]

The Relationship between Heat Input and Weld Size

Heat input is important because it has an effect on cooling rates which in turn can significantly affect the mechanical properties of the weld and heat affected zone. It also plays a role in susceptibility to distortion.  High heat input can be beneficial in some cases and detrimental in others.  A common misconception is that […]